TOYO Pallet Truck (Hand Pallet Truck) – Technical Guide & Buying Advice

Overview

Le TOYO Pallet Truck, également connu sous le nom de manual hydraulic pallet truck, is one of the most widely used material handling tools in warehouses, factories, distribution centers, and retail logistics operations.

Designed for daily industrial use, TOYO pallet trucks combine a robust steel structure, a reliable hydraulic system, and simple manual operation. They provide an efficient and cost-effective solution for short-distance pallet transportation without the need for electricity or fuel.

This article provides a structured technical overview covering:

Internal structure
Working principle
Proper operation
Application scenarios
International standards
Common issues and solutions
Professional buying guide

1. What Is a TOYO Pallet Truck?

A TOYO pallet truck is a manual mechanical–hydraulic lifting device used to lift and transport palletized loads over short distances. It is an essential tool for internal material handling in industrial and commercial environments.

Principaux avantages

Heavy-duty steel frame
Reliable hydraulic lifting system
Simple and safe manual operation
Low maintenance cost
Long service life
Compliance with international safety standards

2. Internal Structure of TOYO Pallet Truck

Each component of the TOYO pallet truck is designed to ensure smooth lifting, stable movement, and long-term durability.

Forks

Manufactured from high-quality steel
Designed for heavy loads
Compatible with standard pallet sizes

Hydraulic Pump Unit

Hydraulic cylinder
Piston and control valves
Core system responsible for lifting

Control Handle

Used for steering and lifting control
Three operating positions:
- Ascenseur
- Neutral
- Plus bas

Wheels

Front load wheels: Nylon / Polyurethane / Rubber
Rear steering wheels: Provide smooth maneuverability

Frame and Chassis

Precision-welded steel structure
Resistant to impact and intensive use

3. Working Principle

TOYO pallet trucks operate using a manual hydraulic system:

The operator pumps the handle up and down
Hydraulic oil is pressurized inside the cylinder
The piston moves upward
Forks rise and lift the pallet load
When the control lever is moved to the lowering position, oil returns to the reservoir
Forks descend smoothly and safely

This simple system ensures high reliability without external power sources.

4. Proper Operation Method

Operating Steps

Insert the forks fully under the pallet
Set the control lever to the lifting position
Pump the handle until the required height is reached
Push or pull the pallet truck to the target location
Move the lever to the lowering position
Lower the load slowly and steadily

Safety Guidelines

Do not exceed the rated load capacity
Ensure even load distribution
Never stand on the forks
Avoid uneven or sloped surfaces
Follow workplace safety regulations

5. Application Scenarios

Warehouses & Distribution Centers

Loading and unloading pallets
Internal pallet movement

Manufacturing Facilities

Transporting raw materials
Moving semi-finished and finished goods

Retail & Supermarkets

Stock handling
Heavy goods movement

Logistics & Transportation

Freight terminals
Storage and transfer stations

TOYO pallet trucks are engineered for continuous daily operation in demanding environments.

6. International Standards & Compliance

TOYO pallet trucks are manufactured in accordance with major international standards:

EN 1757-2 – Safety of hand pallet trucks (Europe)
ISO 3691 – Industrial trucks safety requirements
CE Certification – European conformity
ANSI / ASME – North American safety standards

Compliance ensures operational safety, product reliability, and long service life.

7. Common Issues and Solutions

Forks do not lift

Cause: Low hydraulic oil or air in the system
Solution: Refill oil or bleed the system

Forks lower automatically

Cause: Valve damage
Solution: Repair or replace the valve unit

Difficult movement

Cause: Worn wheels or unsuitable flooring
Solution: Replace wheels or improve floor conditions

Oil leakage

Cause: Worn seals
Solution: Replace hydraulic seals

8. Buying Guide for TOYO Pallet Truck

Load Capacity Options

2.0 Ton
2.5 Ton
3.0 Ton

Wheel Material Selection

Nylon: Smooth floors
Polyurethane: Quiet operation, general use
Rubber: Rough or uneven floors

Fork Dimensions

Standard length
Long forks
Short forks

Why Choose TOYO?

Stable manufacturing quality
Competitive pricing
Spare parts availability
Support technique professionnel

9. Conclusion

Le TOYO Pallet Truck is a reliable and efficient solution for daily pallet handling. With its durable construction, dependable hydraulic system, and compliance with international standards, it is well suited for a wide range of industrial and commercial applications.