How to Use a Chain Hoist: A Practical Guide for Safe and Efficient Lifting By Kunda May 29, 2025 In the industry of construction, production, and handling of heavy machinery, a chain hoist has been the most dependable machine used for lifting and moving of the heavy items with accuracy and control. Be it controlling a 2-ton chain fall hoist at the warehouse or a manual lever chain hoist on a job site, the knowledge of equipment use is a big factor for safety and efficacy. One of the leading companies that provide industrial lifting solutions across the globe is TOYO Heavy Industries who offers an extensive range of hoisting devices specifically made for professionals. The object of this piece is to discuss steps on how to handle a chain hoist, precautions necessary, and what to look for in a hoist when required for an application. What Is a Chain Hoist? A chain hoist is a mechanical device that uses a chain wrapped around gears and pulleys to lift heavy objects vertically. Most hoists consist of: A lifting chain (load chain) A hand chain (for manual operation) A gear mechanism inside a metal casing Load hooks (upper and lower) Depending on the model, chain hoists can be manual, electric, or pneumatic. For this guide, we’ll focus on manual types—particularly the manual lever chain hoist and the 2 ton chain fall hoist. Step-by-Step Guide: How to Use a Manual Chain Hoist 1. Inspect the Hoist and Setup Area Before lifting, always check for: Damaged chains or hooks Missing safety latches Load limits labeled on the hoist Secure anchoring of the upper hook to a beam or trolley TOYO Heavy Industries recommends routine inspections and certifications to meet safety standards in industrial settings. 2. Attach the Load Use proper rigging techniques: Ensure the load hook is centered over the item Secure the load evenly using slings or chains Make sure the hook latch is fully closed and engaged 3. Operate the Hand Chain or Lever For a chain fall hoist, pull the hand chain in a steady motion to lift the load. For a manual lever chain hoist, crank the lever up and down. Always: Stand clear of the load Avoid jerky or sudden movements Never exceed the hoist’s weight capacity TOYO’s 2 ton chain fall hoist features smooth gear action, allowing for easy control and minimal effort. 4. Lowering the Load To lower: Reverse the motion of the hand chain or lever Control the descent slowly and evenly Keep hands and feet away from the load area Choosing the Right Chain Hoist When selecting a hoist, consider: Capacity: 0.5 ton to 5 ton options are common. TOYO’s 2 ton chain fall hoist is ideal for general lifting tasks in warehouses, shipyards, and construction zones. Lifting height: Make sure the length of the lifting chain is sufficient for your operations. Portability: Manual models like the manual lever chain hoist are compact and easy to transport. Usage frequency: For occasional use, manual hoists are cost-effective. For continuous lifting, consider electric hoists. Safety Tips from TOYO Heavy Industries Never exceed rated capacity. Do not lift people or unstable loads. Keep the area below the load clear. Wear gloves and a hard hat. Inspect hoist chains regularly for signs of wear, twist, or corrosion. As a trusted name in lifting equipment, TOYO Heavy Industries provides not only quality products but also comprehensive support—from training to after-sales service.
