TOYO Pallet Truck (Hand Pallet Truck) – Technical Guide & Buying Advice By Kunda December 16, 2025 Overview The TOYO Pallet Truck, also known as a manual hydraulic pallet truck, is one of the most widely used material handling tools in warehouses, factories, distribution centers, and retail logistics operations. Designed for daily industrial use, TOYO pallet trucks combine a robust steel structure, a reliable hydraulic system, and simple manual operation. They provide an efficient and cost-effective solution for short-distance pallet transportation without the need for electricity or fuel. This article provides a structured technical overview covering: Internal structure Working principle Proper operation Application scenarios International standards Common issues and solutions Professional buying guide 1. What Is a TOYO Pallet Truck? A TOYO pallet truck is a manual mechanical–hydraulic lifting device used to lift and transport palletized loads over short distances. It is an essential tool for internal material handling in industrial and commercial environments. Key Advantages Heavy-duty steel frame Reliable hydraulic lifting system Simple and safe manual operation Low maintenance cost Long service life Compliance with international safety standards 2. Internal Structure of TOYO Pallet Truck Each component of the TOYO pallet truck is designed to ensure smooth lifting, stable movement, and long-term durability. Forks Manufactured from high-quality steel Designed for heavy loads Compatible with standard pallet sizes Hydraulic Pump Unit Hydraulic cylinder Piston and control valves Core system responsible for lifting Control Handle Used for steering and lifting control Three operating positions: Lift Neutral Lower Wheels Front load wheels: Nylon / Polyurethane / Rubber Rear steering wheels: Provide smooth maneuverability Frame and Chassis Precision-welded steel structure Resistant to impact and intensive use 3. Working Principle TOYO pallet trucks operate using a manual hydraulic system: The operator pumps the handle up and down Hydraulic oil is pressurized inside the cylinder The piston moves upward Forks rise and lift the pallet load When the control lever is moved to the lowering position, oil returns to the reservoir Forks descend smoothly and safely This simple system ensures high reliability without external power sources. 4. Proper Operation Method Operating Steps Insert the forks fully under the pallet Set the control lever to the lifting position Pump the handle until the required height is reached Push or pull the pallet truck to the target location Move the lever to the lowering position Lower the load slowly and steadily Safety Guidelines Do not exceed the rated load capacity Ensure even load distribution Never stand on the forks Avoid uneven or sloped surfaces Follow workplace safety regulations 5. Application Scenarios Warehouses & Distribution Centers Loading and unloading pallets Internal pallet movement Manufacturing Facilities Transporting raw materials Moving semi-finished and finished goods Retail & Supermarkets Stock handling Heavy goods movement Logistics & Transportation Freight terminals Storage and transfer stations TOYO pallet trucks are engineered for continuous daily operation in demanding environments. 6. International Standards & Compliance TOYO pallet trucks are manufactured in accordance with major international standards: EN 1757-2 – Safety of hand pallet trucks (Europe) ISO 3691 – Industrial trucks safety requirements CE Certification – European conformity ANSI / ASME – North American safety standards Compliance ensures operational safety, product reliability, and long service life. 7. Common Issues and Solutions Forks do not lift Cause: Low hydraulic oil or air in the system Solution: Refill oil or bleed the system Forks lower automatically Cause: Valve damage Solution: Repair or replace the valve unit Difficult movement Cause: Worn wheels or unsuitable flooring Solution: Replace wheels or improve floor conditions Oil leakage Cause: Worn seals Solution: Replace hydraulic seals 8. Buying Guide for TOYO Pallet Truck Load Capacity Options 2.0 Ton 2.5 Ton 3.0 Ton Wheel Material Selection Nylon: Smooth floors Polyurethane: Quiet operation, general use Rubber: Rough or uneven floors Fork Dimensions Standard length Long forks Short forks Why Choose TOYO? Stable manufacturing quality Competitive pricing Spare parts availability Professional technical support 9. Conclusion The TOYO Pallet Truck is a reliable and efficient solution for daily pallet handling. With its durable construction, dependable hydraulic system, and compliance with international standards, it is well suited for a wide range of industrial and commercial applications. Contact TOYO Email: sales@toyo-industry.comWhatsApp: wa.me/008618722265598Website: www.toyo-industry.com
